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Van Venrooy and Caracol 3D print end-parts for automotive custom vehicles image

Caracol is driving innovation in the automotive sector with LFAM technology, enabling efficient production of custom end-use parts for specialized vehicles. In collaboration with Van Venrooy Utility Vehicles, robotic 3D printing has been used to reshape the supply chain and internalize the production of key components.

Van Venrooy, a company specialized in custom-made vehicles for sectors such as healthcare, motorsport, and leisure, adopted Heron AM to improve flexibility, reduce lead times, and enhance component quality.

Production with Heron AM and carbon fiber reinforced ABS

To meet the need for customization and faster production, Caracol supported Van Venrooy with a design for additive manufacturing approach, optimizing geometries and surfaces to ensure precise fit and efficient assembly.

Parts were produced using the Heron AM 300 platform equipped with the High Accuracy extruder, processing carbon fiber reinforced ABS (Dahltram® S-150CF), a material ideal for achieving smooth surfaces, accurate geometries, and strong mechanical performance.

Production data

  • Technology: LFAM Heron AM 300 (HA extruder)
  • Material: Carbon fiber reinforced ABS (Dahltram® S-150CF)
  • Applications: Bumpers, fenders, taillight covers, exterior components
  • Post-processing: Sanding and painting
  • Production time: ~5 days for finished parts

The process included optimization of print orientation, the use of a lightweight and precise extrusion head, and advanced materials to ensure high surface quality and tight tolerances.Van-Venrooy-3D-printed-custom-van

Benefits and industrial value

The adoption of LFAM technology delivered significant improvements in production efficiency and supply chain management:

  • Reduced lead times: Up to 85% faster compared to traditional manufacturing methods
  • Localized supply chain: On-demand production directly in-house, reducing dependency on external suppliers
  • Cost reduction: More efficient processes with fewer production steps
  • High quality and precision: Smooth surfaces and accurate geometries for both functional and aesthetic parts
  • Production flexibility: Ability to produce custom components and small series efficiently

This project demonstrates how large-format additive manufacturing can transform automotive production, enabling efficient manufacturing of end-use parts for custom vehicles and advanced applications.3D-printing-exterior-car-parts

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